High-precision wire EDM for hardened metals, complex profiles, and tight tolerances impossible to achieve with conventional machining. No cutting forces, no distortion, no limits.
Wire Electrical Discharge Machining (EDM) uses a thin electrically charged wire to erode conductive metal with extreme precision. It is the preferred process when tolerances below ±0.005mm are required, or when the workpiece is too hard or fragile for conventional cutting.
Specialized EDM services for toolmaking, aerospace, medical, and precision engineering industries.
Standard 2-axis wire EDM for profiles, slots, keyways, and external/internal contours on any conductive metal with ±0.002mm tolerance.
4-axis simultaneous wire EDM for tapered profiles, angular surfaces, and complex 3D forms such as turbine blade root slots and die tapers.
Ultra-fine wire EDM using 0.05mm diameter wire for micro slots, micro gears, and miniature components requiring features smaller than 0.1mm.
Small hole EDM drilling for start holes, cooling passages, oil holes, and fuel nozzle orifices in hardened materials where conventional drilling fails.
Precision punches and dies for blanking, piercing, and progressive tooling manufactured from D2, H13, and carbide with matched clearances.
Surgical instruments, implant components, aerospace brackets, and fuel system parts machined from titanium, Inconel, and stainless with full traceability.
| Max Part Size | 500 × 400 × 300 mm |
| Wire Diameter | 0.1 – 0.3 mm |
| Min Slot Width | 0.12 mm |
| Tolerance | ±0.002 mm |
| Surface Finish | Ra 0.4 μm |
| Cutting Speed | 300 mm²/min |
| Materials | Any Conductive Metal |
| Lead Time | 3 – 7 days |
Wire EDM is preferred for hardened materials (above 40 HRC), tolerances tighter than ±0.05mm, and profiles requiring zero heat-affected zone. Laser cutting is faster and cheaper for soft metals and non-metals where micron tolerances are not required.
Precision from file to finished part with full dimensional traceability.
Upload your part drawing in DXF, DWG, STEP, or IGES format. Include material specification, hardness, and required tolerance.
Our EDM specialists review the design for feasibility, wire entry requirements, and workholding constraints before confirming the quote.
CAM engineers generate the optimized wire path program, selecting offset values and number of passes for the required surface finish.
Parts are machined on calibrated wire EDM machines under stable temperature conditions. In-process checks ensure conformance throughout cutting.
Final CMM inspection with full dimensional report. Parts are packed with protective wrapping and shipped with certificate of conformance.